和骋科技-轴承电腐蚀解决方案专家 - 电机防护科技，轴承电腐蚀解决方案

轴承防护措施		优点	缺点
疏导	导电油封	无需额外安装操作和空间	阻抗偏高渗油后导电效果大幅降低短期摩擦后变间隙配合，失去导电性
	导电碳棒	成本低	无法解决高频电流趋肤效应与轴面局部接触浸油条件下寿命大幅缩短压力弹簧长期受热后弹力衰减，需定期更换高震动条件下，碳棒弹跳
	VGR高导电纤维接地环	结构多样，适用性广有效解决高频电流趋肤效应接触面充分长寿命、免维护
阻断	绝缘轴承	可有效阻断轴两端循环电流	高成本装配要求高只能转移问题，无法彻底解决系统的问题（例如：轴电压会从齿轮箱处释放）
扼制	共模磁环	可改善系统EMI表现	需要较大安装空间装机成本高轴电压降低非常有限，无法消除轴承击穿放电风险

尖峰电压导致的绝缘损坏

高纬度环境下的冷热脆裂

ATF油环境对绝缘提出的挑战

高槽满率对浸渍工艺的挑战

美丽中国对浸渍树脂的环保要求

浸渍树脂如何应对新能源汽车驱动电机高压化挑战

Impregnating Resins for High-Voltage EV Motors

High-Frequency NVH

Spike-Resistant Insulation

Thermal Shock Resistance

ATF Fluid Compatibility

High Slot Fill Rate Impregnation

Environmental Compliance

组芯箍™Insulating Resin

The unsaturated polyester (imine) impregnating resin we provide, through unique molecular structure design and formula optimization, achieves excellent properties such as low gel temperature, high tem perature resistance grade, low thermal weight loss, and environmental friendliness. It can be widely applied to various scenarios including new energy vehicle motors, special/industrial motors, transform ers, and servo motors.

1. Unique macromolecular structure ensures excellent long-term stability.

2. Optimized molecular flexibility maintains superior performance in both high and low temperatures.

3. Low gel temperature significantly enhances filling, improving motor NVH and PDIV.

4. Free of styrene, methyl styrene, DAP, and other small-molecule diluents for guaranteed long-term thermal stability.

5. Proprietary formulation delivers optimally balanced comprehensive properties after curing.

Advantages - Features

• High Flowability

Higher PDIV & improved NVH; Gelation temperature ≤100°C

• Exceptional Long-Term Thermal Stability

Minimal weight loss (<5%) after 168 hours at 220°C

• Low VOC & High Flash Point

Flash point >100°C; free of styrene and methyl styrene

• Versatile Process Compatibility

Adjustable viscosity suitable for dip, trickle, and roll impregnation

• Ready for New Demands

Excellent long-term chemical resistance for oil-cooled, high-voltage, and hairpin motors

• Enhanced Thermal Conductivity & Corona Resistance

Specific grades offer higher thermal conductivity and superior corona resistance

High Termal Conductive Resin

Special Impregnating Resin for PEEK Wire

Epoxy Resin for UHV Power Transmission]

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